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Worst week of my career - bad wiring almost grounded a whole fleet

Last Tuesday I found a cracked terminal block on a CRJ-200 that'd been flagged as 'intermittent comms' for weeks. Turned out the previous guy had used a non-standard crimp tool and the whole bundle was loose. By Friday I'd had to re-terminate 14 pins across 3 planes, took me 18 hours total. Has anyone else dealt with shoddy work from outsourced MRO shops? I'm seeing it more and more.
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3 Comments
lindal13
lindal1320d ago
Wonder what else is hiding behind panels they've touched before you.
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taylor12
taylor1220d ago
18 hours across 3 planes for 14 pins? That's brutal. I can't believe someone used a non-standard crimp tool on a CRJ-200 of all things, that's just asking for trouble down the line. I've seen my share of shoddy work from outsourced shops, but a whole bundle loose like that is next level scary. Makes you wonder what else is hiding behind the panels they touched, right?
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harperg76
harperg7620d ago
oh i dunno taylor12, i think people get a little too worked up over stuff like this sometimes. yeah, a loose bundle and a non-standard crimp tool isn't ideal, i'll give you that. but honestly, the CRJ-200 has been flying for decades and it's built like a tank. those planes have seen way worse and kept going. i've seen mechanics use a flathead screwdriver as a pry bar on a panel and nobody batted an eye. plus, those outsourced shops usually have a QA inspector who catches most of the nonsense before it even gets out the door. sure, it's not pretty, but calling it "next level scary" feels a bit dramatic to me. i'd rather they just fix it and move on instead of acting like this is some hidden disaster waiting to happen.
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